We are contractors of prefab houses using EPS sandwich panels in Kenya. Using these panels, we construct, Schools, Hospitals, staff quarters warehouses, storage facilities, industrial buildings and container insulation. Call us for consultation and advise on 0743665665

EPS Sandwich Panel Construction in Kenya

Welcome to the world of EPS Sandwich Panels – a revolutionary construction material that is changing the game in Kenya’s building industry! If you’re looking for an efficient, cost-effective, and eco-friendly solution for your next construction project, then look no further. In this blog post, we will dive deep into the fascinating world of EPS Sandwich Panels and explore their numerous benefits. From understanding what exactly these panels are made of to discovering real-life case studies in Kenya, get ready to be inspired by the endless possibilities that EPS Sandwich Panels bring to the table. So grab a cup of coffee and join us on this exciting journey into modern construction techniques!

First: What is EPS?

EPS, or Expanded Polystyrene, is a lightweight and versatile material that has gained immense popularity in the construction industry. This remarkable substance is made from polystyrene beads that are expanded through the use of steam and heat. The result? A rigid foam with closed-cell structure, known as EPS or Styrofoam sheet.

So what makes EPS styrofoam sheet so special? Well, for starters, it boasts excellent insulation properties. Its unique cellular structure traps air within its walls, creating an effective barrier against heat transfer. This means that buildings constructed using EPS panels can maintain comfortable temperatures year-round while reducing energy consumption.

Another notable characteristic of styrofoam or EPS is its durability. Despite being lightweight, these panels offer exceptional strength and resilience. They can withstand various weather conditions – from extreme heat to heavy rain – without compromising their structural integrity.

Additionally, EPS is environmentally friendly. It is non-toxic and 100% recyclable, making it a sustainable choice for eco-conscious builders.

EPS is a game-changer in the construction world due to its insulation capabilities, durability, and eco-friendliness. With these qualities in mind, let’s explore how this material forms the core of sandwich panels!

Now: What is a Sandwich Panel?

Sandwich panels are a versatile and popular building material used in construction projects all over the world. But what exactly is a sandwich panel? Well, as the name suggests, it consists of two outer layers or “skins” that are bonded to an inner core.

The skins can be made from different materials such as metal, fiberglass, or even wood. The core is usually made from foam insulation materials like EPS (Expanded Polystyrene), which is lightweight yet durable.

One of the main benefits of using sandwich panels in construction is their excellent thermal insulation properties. The EPS core helps to keep buildings warm in cold weather and cool in hot weather, ensuring energy efficiency and reducing heating or cooling costs.

In addition to thermal insulation, sandwich panels also offer great soundproofing qualities. This makes them ideal for noise-sensitive environments such as hospitals or recording studios.

Another advantage of using sandwich panels is their ease of installation. With pre-fabricated designs available, construction time can be significantly reduced compared to traditional building methods.

Sandwich panels have found widespread use in various types of structures like warehouses, factories, residential buildings, and even prefab houses. Their versatility allows for customization according to specific design requirements and desired aesthetic appeal.

With its combination of strength, durability, insulation properties, and ease of installation; it’s no wonder why EPS sandwich panels have become increasingly popular not only in Kenya but worldwide!

The benefits of EPS Sandwich Panels

EPS sandwich panels offer numerous benefits in construction projects. These panels are lightweight, making them easier to transport and install on-site. This not only saves time but also reduces labor costs.

Additionally, EPS sandwich panels have exceptional thermal insulation properties. They help maintain a comfortable indoor temperature by reducing heat transfer from outside, ensuring energy efficiency and lower utility bills.

Moreover, these panels are fire-resistant and provide excellent soundproofing capabilities. They can effectively reduce noise pollution, creating a peaceful living or working environment.

Furthermore, EPS sandwich panels are highly durable and resistant to weather elements such as rain, wind, and UV rays. This makes them ideal for various applications including roofing and wall cladding in both residential and commercial buildings.

Another advantage of using EPS sandwich panels is their versatility in design options. These panels come in different sizes, colors, textures, and finishes that can be customized to meet specific architectural requirements.

Overall,
EPS sandwich panels offer multiple advantages ranging from their lightweight nature to superior thermal insulation properties. Additionally they provide durability alongside fire resistance abilities which make them perfect for diverse construction projects

How to construct an EPS Sandwich Panel

EPS sandwich panels are a popular choice for construction projects in Kenya due to their numerous advantages. These lightweight and durable panels consist of an expanded polystyrene (EPS) core sandwiched between two layers of sheet metal. The construction process for EPS sandwich panels involves several steps.

The foundation needs to be prepared and leveled. This is crucial for ensuring stability and proper alignment of the panels during installation. Once the foundation is ready, a steel frame is erected to support the panel walls.

Next, EPS boards are cut to size based on the required dimensions of each panel. These boards are then glued together using adhesive specially designed for EPS materials. Reinforcement bars may also be inserted into the panel structure for added strength if necessary.

After that, the prepared EPS core is placed between two metal sheets which act as facings or skins. These skins can be made from various materials such as galvanized steel or aluminum depending on project requirements.

The next step involves attaching these sandwich panels to the steel frame using screws or adhesive bonds. Careful attention must be given to ensure proper alignment and tightness of joints between adjacent panels.

Any gaps between the panels are filled with sealant or foam insulation material to enhance thermal insulation properties and prevent air leakage.

Constructing EPS sandwich panels requires precision and expertise to achieve optimal results. It’s important to engage professionals who have experience in working with these materials and following industry best practices.

Constructing EPS sandwich panels involves preparing the foundation, erecting a steel frame, cutting and gluing together appropriate-sized EPS boards, placing them between metal sheets as facings/skins, securely attaching them onto a steel frame while ensuring tight joints between adjoining panels, and filling any gaps with sealant or foam insulation material.

EPS Sandwich Panel Case Studies in Kenya

Case Study 1: Green Homes Kenya

Ebuild Kenya is a leading construction company that specializes in the production and installation of EPS sandwich panels. They recently completed a project for an affordable housing development in Nairobi. The use of EPS sandwich panels allowed them to construct the houses quickly, efficiently, and at a lower cost compared to traditional building methods.

The lightweight nature of the EPS panels made transportation and installation easier, especially in areas with limited access or difficult terrain. Additionally, the thermal insulation properties of the panels helped to reduce energy consumption and keep indoor temperatures comfortable throughout the year.

Case Study 2: Prefabricated Classroom Project

In another case study, a non-profit organization partnered with local authorities to build prefabricated classrooms using EPS sandwich panels. This approach allowed for rapid construction in remote areas where educational infrastructure was lacking.

The durability of EPS sandwich panel structures has been proven through this project’s success even under challenging conditions such as heavy rainfall and strong winds common during certain seasons in Kenya. Moreover, their fire-resistant properties ensure safety for students and staff.

These case studies demonstrate the versatility and effectiveness of using EPS sandwich panels for construction projects in Kenya. From affordable housing developments to educational facilities, these durable, energy-efficient panels offer numerous advantages over traditional building materials.

Expanded Polystyrene Panels: Best for Prefab Houses

In today’s fast-paced construction industry, the use of EPS sandwich panels has become increasingly popular in Kenya. These versatile and cost-effective building materials offer a wide range of benefits that make them an ideal choice for prefab houses and other structures.

EPS, or Expanded Polystyrene, is a lightweight material known for its excellent insulation properties. When used as the core material in sandwich panels, it provides exceptional thermal efficiency, reducing energy consumption and creating comfortable living spaces.

Sandwich panels consist of two outer layers made from different materials such as steel or aluminum, with the EPS core sandwiched between them. This unique construction allows for quick installation and easy customization to meet specific design requirements.

Benefits of Sandwich Panels

The benefits of EPS sandwich panels are numerous. Their superior insulation properties help maintain consistent indoor temperatures year-round, leading to energy savings on heating and cooling costs. Additionally, these panels have excellent fire resistance capabilities due to the non-combustible nature of EPS.

Moreover, since they are prefabricated off-site under controlled conditions, EPS sandwich panels ensure high-quality construction that minimizes waste and reduces project timelines significantly. They are also lightweight yet strong enough to withstand various weather conditions like heavy rain or winds commonly experienced in Kenya.

Constructing an EPS sandwich panel involves several steps but can be done efficiently by following established guidelines. Proper installation techniques include preparing the foundation adequately before assembly begins and ensuring proper sealing between panels to prevent air leakage.

There have been several successful case studies showcasing the effectiveness of using EPS sandwich panels in Kenya’s construction industry. From affordable housing projects to commercial buildings like schools or healthcare facilities, these innovative building materials have proven their worth time after time.

If you’re considering constructing a new building or renovating an existing one in Kenya, exploring the advantages offered by EPS sandwich panel construction is definitely worth your while! The combination of affordability, reliability and sustainability makes it an attractive option for various applications. So, why not join the growing number of builders

Prices of EPS Sandwich Panels in Kenya

1. EPS Sandwich Wall Panel 50mm Kes 4200
2. EPS Sandwich Wall Panel 75mm Kes 4500
3. EPS Sandwich Wall Panel 100mm Kes 4900
4. EPS Sandwich Wall Panel 150mm Kes 5600
5. EPS Sandwich Roof Panels 50mm Kes 4500 (Box Profile)
6. EPS Sandwich Roof Panels 75mm = Kes 4900 (Box Profile

Sandwich prefabricated panels are a cost-effective and durable way to construct walls, roofs and even floors in Kenya. With their light weight design, sandwich panels are an excellent choice for constructing buildings in Kenya.

EXPANDED POLYSTYRENE AS A GREEN PRODUCT

The environmental impact of the materials that human’s use as part of their everyday activity is of growing concern and importance. Expanded Polystyrene (EPS) is a light and rigid foam that is widely used in the worldwide building and construction industry, mainly as a thermal insulant.

EPS does not, and has never, contained either CFCs [chlorofluorocarbons] or HCFCs [hydrochlorofluorocarbons] gases, which diminish the ozone layer. Additionally, EPS is fully recyclable and no waste is created in its manufacture.

EPS is an excellent example of the efficient use of a natural resource since the transformation process uses very little energy. The use of EPS for thermal insulation in the construction industry leads to significant energy savings on heating and cooling buildings and a dramatic reduction in the emission of polluting gases. It, therefore, contributes to alleviating the greenhouse effect and acid rain.

The manufacture and use of EPS does not generate any risk to health or the environment. Moreover, life cycle analyses have shown that expanded polystyrene has far less of an impact on the environment than other competitive materials manufactured for the same type of usage.